Like many things that you’ve never attempted before, cutting foam can seem daunting. In this post, Foam Factory will give you a quick and easy overview on how to cut open-cell foam at home and get factory-quality results. Your email address will not be published. Ha! So they shoot down the middle with a number that sounds good. Memory foam mattresses are one of the most popular types of beds to sleep on. Polyurethane foam (poly foam) is the basic foam material used in a lot of bed-in-a-box mattresses, like Casper or Tuft & Needle that have a neutral-foam feel. Pro: Best of both worlds: the support and comfort of foam with the durability of pocket springs. This foam is also used as the lining for football helmets and in automotive seating, among other applications. Foam By Mail’s 100th Blog Post (A Compilation)! Check online. The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. And in the case of foam, having the right tools is generally more important than having foam-working skill. Many tasks only require a couple straight cuts, or quickly trimming foam to size. Start cutting it into smaller and smaller pieces. I use an inexpensive solder iron where the point can be removed and replaced with a thick piece of wire. Use an abrasive blade such as used to cut stone etc. The American Chemistry Council estimates that the U.S. produces 300 million pounds of polyurethane foam per year for mattresses alone. So what is in a memory foam mattress? Hercules makes a nice-looking one for about $389. It's been a good run for these mattresses, but it's time to shred 'em! This is why memory foam mattresses are one the most popular brands. Remove the pillowcase to save for another project. Watch this video to learn 3 tools to cut natural latex foam for upholstery, including an upholstery saw, electric carving knife, and sturdy shears. I was going to suggest the same thing if he had used something else. If you have a project that requires exactness, difficult cuts, or thousands of identical pieces, Foam Factory’s custom-cutting services will exceed your expectations. Thanks for posting! The foam is baled and ready to become commercial carpet padding. You'll kick yourself when you see, midway through the video, what he actually used for the cutting device. The remaining foam is usually torn up, although some recycling facilities are more sophisticated and utilize shredding machines to shred the foam. Hopefully, you are reading this page because you are one of the folks who love the stuff, but if not, maybe we can help you understand why so many other sleepers are raving over this sinking, deep hugging foam and you might even find out that not all memory foam is created equal. The router table is a brilliant, brilliant addition. It is uniformly soft and elastic. When using a traditional serrated blade, make smooth and gentle back-and-forth cutting motions through the foam. Putting flattened cardboard on the floor to cut on is a better solution than a sturdy but small garage workbench your foam hangs off of. It's the dumb way to cut foam. They are also a great option to use before your memory foam breaks in enough to provide optimal comfort levels. Types of Memory Foam. Here’s How You can Select the Right Memory Foam Mattress Topper for Your Bed. In fact, slicing bread is the perfect way to think about cutting foam, as their similar textures make the cutting processes virtually identical. A flat, stable surface that won’t be damaged is top priority for a foam project, for safety as much as for cutting. Mattresses contain a complex mixture of materials, such as textiles, latex, foam, springs and wood. I highly recommend the Serene Memory Foam Hybrid Mattress Topper but everyone has different sleep preferences so go take a look and find the one that is perfect for you. I've been using one freehand for years. GCM Enviro supplied the council with a Tana Shark 440DT Shredder, a mobile machine with the ability to shred mattresses and recover the foam and steel. However, the agreement with the council comprised an innovative, financially-sustainable approach that helps local government waste services achieve their recycling aims. I'm trying to shred up a memory foam mattress into memory foam bits to stuff a bean bag chair/dog bed with. Memory foam mattress toppers may be between 2 to 4 inches thick. Shredded foam is made when larger foam sheets are put into a machine that rips them into smaller pieces. I was born in NYC and figured I’d die there, but a few years ago I abandoned New York to live on a farm in the countryside with my wife. If learning more about natural remedies for bed bugs is what you need, use the link provided. The wood, metal springs and cotton are removed from the mattress. Truth be told, memory foam does not have to … Required fields are marked *. Here at Foam Factory, Inc., we offer a wide range of foam cutting services that can produce tens of thousands of identical pieces and precise, computer-controlled cuts made with a stream of water .005 inches in diameter. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. You get a clean, straight cut every time. Many people love how a memory foam mattress fits and supports their body while they sleep. This, in addition to having decades of highly-skilled hand-cutting experience on our team. In our latest cot mattress tests, the Eve Cot Mattress (2020), pictured above, had nine layers of material. The only drawback is that most everybody has at least one serrated knife in their house, while electric carvers are not as common and more expensive. This is how it looked after that point (https://imgur.com/a/LMcciW6). How to Cut a Memory Foam or Tempurpedic Bed in Half - YouTube Fortunately, cutting foam is the easiest thing since pre-sliced bread. As you can see, cutting foam is a lot easier than it may seem at first. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. As mentioned earlier, cutting foam is essentially the same as cutting bread, so it only makes sense that you would use the same type of knife as well. If you’ve traced guidelines with a marker, always cut on the outside of these lines. For example, if you have trouble falling asleep, their recently launched lavender infused mattress topper would be an amazing choice! Cutting properly only takes a minute or two longer and is definitely worth the effort once you see your straight, smooth edges. Be sure to cut slowly so the foam doesn’t compress while cutting and be sure the angle of the knife is consistent throughout the cut. The mud was place on the corner nice and goupy, THEN the paper faced corner bead was pressed INTO the mud, again, the paper must look wet. Thinking about the project in familiar terms will often make it much intimidating... Bed ’ s much more responsive than memory foam far from accurate, and doing the curves a. Ordinary bandsaw to size Professional foam saw are put into a pet bed from. Shreds include hard scraps left over from the egg crate mattress pad or an old 3 '' foam! A free serving fork -- match that, Professional foam saw these jobs, foam! You can Select the right memory foam uses cookies to enhance the site and... 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